Aqua Group, has reached the shortlist of the Plastics Industry Awards 2019.
Aqua are a finalist for “Best Environmental or Energy Efficiency Initiative of the Year” for a process cooling system they designed and installed for a plastics recycling client.
The client has been recycling plastics for over 50 years and use state of the art machinery to repurpose scrap polythene waste into membrane for the construction industry. This damp proof membrane or damp-proof course is then installed in new buildings, meaning the plastic is “locked in” to the fabric of that building for its lifetime. The plastic is not just recycled, it’s taken out of circulation for the long term, minimising any potential risk to the planet. In addition, customers save money on land fill and skip costs as well as meeting their environmental targets.
Aqua designed an innovative cooling system for the recycling machinery, using adiabatic cooling rather than the more traditional option of mechanical cooling. The adiabatic system dramatically reduces carbon emissions, reducing the client’s dependency on refrigerant by 90+% and minimising their energy consumption.
“We’re delighted to have reached the finals of the Plastics Awards which are regarded highly within our industry” explains Shaun Lancaster, Sales Manager, Aqua Group. “This cooling project reduced our client’s energy consumption by 82%, saving them up around £80,000 every year. They’ve also massively reduced their refrigerant use and their overall carbon footprint. It’s a great feeling knowing that by helping this customer we’re also part of a bigger initiative which directly impacts on the environment in a really positive way.”
Now in its 19th year, the Plastics Industry Awards recognise and reward excellence within the market. The awards comprise of 15 categories and are judged by a panel of industry experts. The lucky winners will be announced at the “Greatest Show” themed awards dinner on 27th September at London Hilton on Park Lane.
Wild Card Brewery, London
Relocation And Production Expansion
Cooling System Design, Supply & Install
For an award-winning London based brewery, a move to new premises gave them the opportunity to install a brand-new process cooling system, complete with built-in heat reclaim.
Wild Card Brewery, based in Walthamstow, East London, was founded in 2012. Within just 5 years Wild Card had 2 award winning beers to their name and currently supply supermarkets, pubs, bars and restaurants throughout the UK. They quickly realised that demand for their products was totally outstripping production and moved to new premises, giving them the potential to double their capacity.
Aqua designed and installed an energy efficient temperature control system for the new facility. The system chills the brewing tanks to sub 10°C once the fermentation stage of the process is complete. The chiller unit was designed with built in waste heat recovery, which is achieved by means of a desuperheater. The waste heat created during fermentation is subsequently reclaimed and used at the earlier “mashing” stage which requires water at 70-75°C. The heat reclaim process can achieve 50-55°C which means only a small amount of energy is then needed to top up the temperature to the required 70-75°C.
The new system’s energy credentials enabled Wild Card to successfully secure a £5,000 capital contribution from the Carbon Trust’s Green Business Fund. In addition to this, Aqua’s system is expected to save the brewery £3,000 each year in energy savings.
The full solution included:
For Wild Card the system has proved a real success. Head Brewer, Jaega Wise, explains “We’re really pleased with the new system at Lockwood Way, and after starting a crowdfunding campaign to facilitate our move, the annual savings are invaluable to us as an SME. The fact that Aqua are an approved supplier to The Carbon Trust and could help us secure an additional £5,000 funding was invaluable. We’re now looking forward to producing lots more Wild Card beer for everyone!”